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Descriptions
Designed for high aspect ratio IC-Substrate PCB with conductive and non-conductive resin ink by vacuum. It concentrate on IC-Substrate PCB plugging，achieve high quality production on IC-Substrate. It is the first equipment for the customer in the IC-Substrate PCB market.
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Features
★The Industry's first high-vacuum hole plugging model.
★There is no need to rely on fixtures and air guides for hole plugging, and the intelligent operator interface makes the operation process more user-friendly and easy to operate.
★Meet the requirements of high density holes, completely solve the bubble problem of circuit boards.
★Automatic paste supply system enables paste change without stopping.
★Automatic paste system improves quality after plug hole scraping.
Product Specifications
Machine Size | 3602*2366.5*2512mm |
Vacuum | ≤100pa（Atmospheric Pressure） |
Panel thickness | 0.2-8.0mm |
Panel size | MAX:24寸*30寸（610*762mm） |
Aspect ratio | Through hole: 70:1 (Max. after plating) Blind hole: 1:1 (Max. after plating) |
Plugging method | Full plate plug holes (top to bottom) |
Plugging speed | 5-200mm/sec(adjustable） |
Plugging Hole Pressure | 0-6bar（adjustable） |
Diameter of plugging holes | Through hole: 0.1-1.0mm (hole diameter after plating) Blind hole: 0.1-1.0mm (hole diameter after plating) |
Noise (normal operation) | ≦75dB |
Paste pressure | Cylinder push force: 0-6bar (adjustable) Automatic Support paste supply pressure: 0-6bar |
Plugging holes and plate edge spacing | Hole distance from plate edge≥15mm |
Operation Panel | Touchscreen operation |
Protection Device | Safety light curtain, emergency stops |
Failure rate | ≦1/400h（Failure time/equipment uptime） |
Height of operating table | 1000±100mm |
Production Capacity
Number of paste recoveries | Not more than 4 times.Paste viscosity 500-700dpa.s. |
Plugging Production Requirements | ①Pre-treatment of incoming materials. ②Setting of pre-baking and time according to the TG number of the panel. |
Capacity | 10-40PNL/H（One plugging and one ES unit） 10-60PNL/H（Two plugging and one ES unit） (Related to aspect ratio, plugging type, panel size, and vacuum, rejecting PTFE panel vs. ceramic panel ）Same level or above. |
Speed of scraper | 5-200mm/sec（adjustable） |
Scraper pressure | 0-6bar（adjustable） |
Paste Addition Method | Automatic paste supply by Piece / Single paste supply by pneumatic cylinder. |
Paste coating method for scraper | Automatic LCS paste coating |
Plugging calibration method | Automatic calibration |
公用需求
Electrical requirements | |
Electric | Three-phase five-wire 380V |
Pressure of compressed air | ≧6.5bar |
Power (output) | Two plugging and one ES unit：25KW(50HZ) One plugging and one ES unit：14KW(50HZ) |
Vacuum Pump Discharge Volume | Two plugging and one ES unit：44m³/h （interfaces：φ75mm） One plugging and one ES unit ：22m³/h （interfaces：φ75mm） |
Compressed air consumption | Two plugging and one ES unit：5m³/h（interfaces：φ10mm） One plugging and one ES unit ：2.5m³/h（interfaces：φ10mm） |
Recommended space around machine | 800mm |
Weight | Two plugging and one ES unit：4620KG One plugging and one ES unit ：2570KG |
Equipment installation environment (temperature, humidity and dust-free requirements) | A. Environmental requirements: clean room, 100,000 level↑. B. Temperature requirement: 22±2℃. C. Humidity requirements: 50±5% |
